Refer to figure 112 for channel plate screen location on the upper. Select r and d and use step shift manualwinter program to shift through to 3rd gear. The interior of the valve body should be cleaned in the same way. Reinstall the separator plate, gasket and rear valve body onto the front valve body first ensuring all checkballs, check valves and filters are in proper locations. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag. One bolt different from the bmw writeup from memory but follow the rave. Reinstall the two rear valve body covers and loosely install the 11 bolts figure 6, then torque to 96 inlb.
When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body. Refer to figure for solenoid body screen and retainer locations, and to figure 14 for the manual valve body retainer locations. Zf 5hp19 automatic transmission spare parts catalog. Our full manual features 2nd gear lockup locks torque. Our full manual valve bodies can be used in 47rhre or 48re transmissions. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Hold each gear for 3 seconds and engage the parking lock. Toyota a240 thru a247 b c d fwd 4 speed pump body stator direct drum front planet.
Refer to figure 3 for solenoid identification and locations. Refer to figure 107 for lower front valve body exploded view and identification of valves. Valve body tcc solenoid shift solenoid shift solenoid 10 50 51 52 2 40 53 55. English 5hpvbman 5speed valve body manual all 5hp18 general transmission oil filling procedure idle speed should be n eng 650 950 rpm according to vehicle manufacturers directive. Building on this philosophy, our top technicians and engineers craft innovative parts which solve rootcause transmission problems and restore. Zf5hp24 valve body pressure regulator valve repair kit. Zf suggests this be replaced on every valve body rr. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1.
Sonnax transmission parts for zf zf5hp19 applications. Sonnax remanufactured valve bodies are backed by a limited lifetime warranty. Learn how to edit text and images in your pdf files with adobe acrobat dc on your desktop, and how to edit pdfs on ios and android with an. Durable machinery for quality valve body rebuilding manufactured in the uk by. Refer to figure 12 for valve body spring specifications. Thats become synonymous with the highest quality we. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. The overall seal heights on these vary depending on application. More information and instructions can be found online at r e qui d t o l e u zf5hp19fl upper front valve body oversized lubrication valve oe spring tool kit oversized plunger valve oe springmetal valve clip all three locations. Id like a fully rebuilt valve body in my almostcompletelyoverhauled spare transmission.
Feb 26, 2015 complete diy of a 5hp18 valve body overhaul. Not sure if its right for your vehicle why buy from us sorento 0209 2. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. For outlook, click inside of the body of an item, such as an email message or calendar event. Then pull the valve block and take it to your clean bench, the order youll probably go in is mv5 throttle valve, mv12, lower front block shift connector, lower rear block, then main channel. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. Remanufactured valve bodies by sonnax the industry leader. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. Revmax is the industry leader in both high performance and rebuilt oem replacement valve bodies.
Hyundaikia a6gf1, a6lf123, a6mf12 valve body layout sonnax transmission company 2 imtec lane, bellows falls, vt 051010440, usa 8008432600 8024639722. Also performs shorter shift duration, which decreases heat generated and reduces slippage and wear on the friction plates. Zf5hp19, zf5hp19fl, zf5hp19fla oversized lubrication. The dsg 0b5, dl501 sevenspeed robotised gearbox according to the audi s tronic classification is an inhouse development of the audi ag group together with borgwarner inc. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. It would also be sensible to vacuum test the main pressure valve bore for wear to ensure that its not causing excessive pressurespikes. Ensure the correct location of the valve body in the housing. Each valve body is made of dezincification resistant brass and the valve seats are made of stainless steel. Zf 5hp19 valve body additional information youtube. We have had may folks asking about the fnr55nr5 transmission. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Atsg blog fnr55nr5 secondary valve body variations.
The foam insulator on the solenoid bridge, protects them from metal particle cross voltage. Make sure you are using the latest design for your application. Zf 5hp19 1060 000 kits overhaul 2 02 01 gaskets ni pan 2 25 01 ni valve body to plate 2 25 02 rubber components 10 pump to stator support flange o 2 16 01 11 stator support flange to case o 157 16 03 12 c clutch piston outer o ring 7 16 05 c clutch piston inner o ring 208 16 04. None of the individual parts with design body assembly c can be interchanged with design bodies a and b. A pdf file is a 7bit ascii file, except for certain elements that may. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. The detailed steps below correlate to the quick guide steps. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Mitsubishi f4a41, f4a51 valve body exploded views and identification of components technical. Our full manual valve body always starts life as a 47re core. Volkswagen and audi cars use a 6 speed transmission on many newer models.
Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. We start the build with known good tested 47re automatic core and modify them to run in full manual mode with a forward pattern ratchet shifter. Do not subject the separator plate or the case to valve body adapter to these chemicals. Zf 5hp18 automatic transmission spare parts catalog. In fact, zf in their infinite wisdom, made every single bolt head that you will work on from here on out, considering all the valve body and its components, serviceable via a t27 torx handy to have this in 2 or 3 socket forms, and also in key form, will be obvious later as you look at the valve body disassembly. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Refer to figure 14 for lower rear valve body exploded view and identification of valves.
A pdf file is a 7bit ascii file, except for certain elements that may have. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Refer to figure 4 for check ball, retainer, locations, small parts locations and spring specifications. Toyota a240 thru a247 b c d fwd 4 speed pump body stator direct drum front planet shell 1st reverse clutch bell housing intermediate servo linkage e park pawl front ring gear. The valve body side of design a and b are the same even though the solenoid connector may be black with a and green with b the solenoid is still the same. Different ways to access pdf files with firefox firefox help. Servooperated 22way solenoid valves for steam type. The spring dimensions listed in figure 12 were observations from only one valve body, and may vary from one model to another. Spring installs into the case, followed by the thermal. C3 a 4 ld ford c3 3 speed a4ld 4 speed 56010 56010e 56010g 56300e 56010h 56010ga 56010gb deluxe kits super kits 1.
Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Zf5hp24 valve body pressure regulator valve repair kit audi. Va05 valve body fixture sonnax click here for info. Call 856 8480908 for remanufactured valve body product support. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Wet double clutch box allows you to transfer a large torque up to 550. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Aug 19, 2015 additional information about the channel plate components of the zf 5hp19 transmission. Zf 6hp21 6hp28 rebuilt, updated transmission valve body.
Additional information about the channel plate components of the zf 5hp19 transmission. How to compress a pdf file adobe acrobat dczelfstudies. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. These transmissions appear to have a high amount of failures due to valve body failures. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. For years, our message has been that if you want to. Contains new pressure regulator valve and assembly parts. As the hole in the ball is oriented away from the direction of the pipe, the flowrate will be restricted and finally cut off completely when the hole is oriented at 90 degrees to the pipe direction. Basically, you are looking at a valve body kit of over 600 euros.
Refer to figure 2 for valve identification and locations for the outer valve body. Click on a part number to view part variations, pricing, and availability. Zf 6hp19 6hp28 transmission failures due to bad valve. Zf 6hp19 6hp28 transmission failures due to bad valve body. The 20% of the springs i could order per piece, have all been slotted into that valve body.
To reduce the size of your pdf file, open the optimize pdf tool. Zf 5hp18 transmission valve body overhaul diy part 1. Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. Fits zf 5hp24 equipped audi, bmw, jaguar and range rover vehicles.
Screen various orifices 2x spring w mexican hat 2x ball gasket oneway check valve. Sk01 kit pressure regulator valve oversize require tool 4f27e. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. Zf5hp24 parts whatever it takes transmission parts. Add a pdf to your office file office support microsoft office support. Sales information 5 speed transmission parts zf services north america, llc 777 hickory hill drive, vernon hillsil 60061usa. View profile view forum posts private message junior member join date mar 2014 posts 11 post thanks like zf 5hp24 valve body fault hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year.